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Last Modified:
08-30-2021
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6.10:8.0.50
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Doc ID:
RM100000001JNEL
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Model Year Start:
2020
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Model:
Prius
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Prod Date Range:
[08/2019 - 07/2020]
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Title:
INTERIOR PANELS / TRIM: LOWER INSTRUMENT PANEL: REMOVAL; 2020 MY Prius [08/2019 - 07/2020]
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REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during lower instrument panel removal/installation are shown below.
Necessary Procedures after parts removed/installed/replaced
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Replaced Part or Performed Procedure
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Necessary Procedure
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Effect/Inoperative Function when Necessary Procedure not Performed
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Link
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Disconnect cable from negative auxiliary battery terminal
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Memorize steering angle neutral point
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Lane Departure Alert System (w/ Steering Control)
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Intelligent Clearance Sonar System*1
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Simple Advanced Parking Guidance System*1
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Pre-collision System
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AFS (Adaptive Front-lighting System)
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Initialize back door lock
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Power Door Lock Control System
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*1: When performing learning using the Techstream.
Click here
PROCEDURE
1. PRECAUTION
Click here
CAUTION:
Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing.
Click here
NOTICE:
After turning the power switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.
Click here
2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) auxiliary battery terminal to disable the SRS system.
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected.
Click here
3. REMOVE UPPER INSTRUMENT PANEL ASSEMBLY
Click here
4. REMOVE REAR CONSOLE BOX ASSEMBLY
Click here
5. REMOVE INSTRUMENT PANEL FINISH PANEL END LH
(a) Using a moulding remover, disengage the 6 clips as shown in the illustration.
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Remove in this Direction
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(b) Disengage the 3 guides to remove the instrument panel finish panel end LH as shown in the illustration.
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Remove in this Direction
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6. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH ASSEMBLY
(a) Disengage the 4 clips and claw as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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(b) Disconnect each connector to remove the instrument cluster finish panel garnish assembly.
7. REMOVE FRONT DOOR SCUFF PLATE LH
Click here
8. REMOVE COWL SIDE TRIM BOARD LH
Click here
9. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
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(a) Remove the 2 screws <F>.
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(b) Disengage the claw as shown in the illustration.
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Remove in this Direction
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(c) Disengage the guide as shown in the illustration.
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Remove in this Direction
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(d) Disconnect the connector to remove the No. 1 instrument panel under cover sub-assembly.
10. DISCONNECT HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
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(a) Disengage the claw and 2 guides to disconnect the hood lock control lever sub-assembly.
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11. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY
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(a) Remove the screw <C>.
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(b) Disengage the 6 clips and 2 guides as shown in the illustration.
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Remove in this Direction
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(c) Disconnect the connector to remove the lower instrument panel finish panel assembly.
12. REMOVE LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY
Click here
13. REMOVE COMBINATION METER ASSEMBLY
Click here
14. REMOVE INSTRUMENT PANEL FINISH PANEL END RH
(a) Using a moulding remover, disengage the 6 clips as shown in the illustration.
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Remove in this Direction
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(b) Disengage the 3 guides as shown in the illustration.
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Remove in this Direction
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(c) Remove the instrument panel finish panel end RH.
15. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY (w/o Navigation System)
(b) Disengage the 6 clips and 4 guides as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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Order of Removal
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-
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-
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(c) Disengage the 12 clips and guide as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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(d) Disconnect each connector.
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(e) Determine the type of air conditioning control assembly according to the illustration.
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*A
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for Type A
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*B
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for Type B
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(f) for Type A:
(1) Remove the air conditioning control assembly from the center instrument cluster finish panel sub-assembly and disengage the clamp as shown in the illustration.
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Push
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Remove in this Direction
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(g) for Type B:
(1) Disengage the clamp as shown in the illustration.
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Remove in this Direction
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(h) Remove the center instrument cluster finish panel sub-assembly.
16. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL UPPER (w/ Navigation System)
(a) Apply protective tape to the area shown in the illustration.
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Protective Tape
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(b) Using a moulding remover, disengage the 4 clips as shown in the illustration.
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Insert Moulding Remover Here
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Remove in this Direction
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(c) Disengage the claw and 2 clips as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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(d) Disengage the claw, clip and base of the front pillar garnish clip as shown in the illustration.
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*1
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Front Pillar Garnish Clip
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*2
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Lower Instrument Panel Sub-assembly
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Place Hand Here
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Remove in this Direction
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(e) While pushing the tabs of the front pillar garnish clip as shown in the illustration, disengage the front pillar garnish clip and remove the center instrument cluster finish panel upper.
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Remove in this Direction
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NOTICE:
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The front pillar garnish clip is reusable if it is not damaged.
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If the front pillar garnish clip is damaged, replace it with a new one.
HINT:
When the front pillar garnish clip cannot be disengaged easily:
17. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY WITH NAVIGATION RECEIVER ASSEMBLY (w/ Navigation System)
(a) Apply protective tape to the areas shown in the illustration.
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Protective Tape
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(c) Remove the 2 bolts <B>.
(d) Disengage the 6 clips and 4 guides as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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Order of Removal
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-
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-
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(e) Disengage the 10 clips and guide as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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(f) Disconnect each connector.
(g) Disengage the clamp to remove the center instrument cluster finish panel sub-assembly with navigation receiver assembly.
18. REMOVE RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System)
Click here
19. REMOVE FRONT DOOR SCUFF PLATE RH
HINT:
Use the same procedure as for the LH side.
20. REMOVE COWL SIDE TRIM BOARD RH
HINT:
Use the same procedure as for the LH side.
21. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
(a) Disengage the 3 claws as shown in the illustration.
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Remove in this Direction
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(b) Disengage the 2 guides as shown in the illustration.
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Remove in this Direction
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(c) Disconnect the connector to remove the No. 2 instrument panel under cover sub-assembly.
22. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
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(a) Disengage the claw to disconnect the glove compartment door stopper sub-assembly.
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*1
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Glove Compartment Door Stopper Sub-assembly
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(b) Slightly bend stoppers (A) and (B) in the directions indicated by the arrows shown in the illustration and open the glove compartment door assembly until the stoppers are released.
(c) Open the glove compartment door assembly to approximately 64.2° from its closed position. Pull it horizontally in the direction indicated by the arrow shown in the illustration to disengage the 2 hinges and remove the glove compartment door assembly.
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*a
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64.2°
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-
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-
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Remove in this Direction
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-
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-
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NOTICE:
Pulling the glove compartment door assembly upward when removing it will cause the hinges to deform. Be sure to pull out the glove compartment door assembly horizontally.
23. REMOVE GLOVE COMPARTMENT DOOR STOPPER SUB-ASSEMBLY
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(a) Disengage the claw to remove the glove compartment door stopper sub-assembly.
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24. REMOVE LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY
(a) Using a moulding remover, disengage the 2 clips as shown in the illustration.
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Insert Moulding Remover Here
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Remove in this Direction
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(b) Using a moulding remover, disengage the 2 clips as shown in the illustration.
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Insert Moulding Remover Here
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Remove in this Direction
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(c) Disengage the clip as shown in the illustration.
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Remove in this Direction
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(d) Disconnect each connector.
(e) Disengage each clamp to remove the lower center instrument cluster finish panel sub-assembly.
25. REMOVE SHIFT LEVER HOLE COVER
(a) Using a moulding remover, disengage the 5 clips as shown in the illustration.
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Remove in this Direction
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(b) Disconnect each connector to remove the shift lever hole cover.
26. REMOVE NO. 2 LOWER INSTRUMENT PANEL FINISH PANEL
(a) Disengage the 4 clips as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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(b) Disengage the 5 clips to remove the No. 2 lower instrument panel finish panel as shown in the illustration.
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Place Hand Here
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Remove in this Direction
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27. REMOVE NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY
(a) Apply protective tape to the areas shown in the illustration.
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Protective Tape
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(b) Using a moulding remover, disengage the 4 clips to remove the No. 1 instrument panel register assembly as shown in the illustration.
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Remove in this Direction
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28. REMOVE NO. 2 INSTRUMENT PANEL REGISTER ASSEMBLY
(a) Apply protective tape to the areas shown in the illustration.
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Protective Tape
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(b) Using a moulding remover, disengage the 4 clips to remove the No. 2 instrument panel register assembly as shown in the illustration.
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Remove in this Direction
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29. REMOVE GLOVE BOX LIGHT ASSEMBLY
Click here
30. DISCONNECT NO. 2 INSTRUMENT PANEL WIRE
Click here
31. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY
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(a) Disengage the 2 claws and 4 clips to disconnect the lower instrument cover sub-assembly from the upper steering column cover.
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Remove in this Direction
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(b) Disengage the 2 claws to disconnect the cooler (room temp. sensor) thermistor as shown in the illustration.
(c) w/o Navigation System:
(1) Disconnect each connector.
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*A
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w/ Telematics Transceiver
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*B
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w/ Satellite Radio
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(2) Disengage each clamp.
(3) Remove the 2 clips.
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*a
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Bolt <A>
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*b
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Bolt <B>
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*c
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Screw <C> or <G>
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*d
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Screw <D>
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*e
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Clip
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-
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-
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(4) Remove the 2 bolts <A>, 4 bolts <B>, 3 screws <C> or <G> and screw <D> and remove the lower instrument panel sub-assembly.
NOTICE:
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Do not damage the lower instrument panel sub-assembly.
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Do not allow the wire harnesses to interfere with the surrounding parts.
(d) w/ Navigation System:
(1) Disconnect each connector.
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*A
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w/ Telematics Transceiver
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*B
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w/ Satellite Radio
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(2) Disengage each clamp.
(3) Remove the 2 clips.
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*a
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Bolt <A>
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*b
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Bolt <B>
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*c
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Screw <C> or <G>
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*d
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Screw <D>
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*e
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Clip
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(4) Remove the 2 bolts <A>, 6 bolts <B>, 3 screws <C> or <G>, screw <D> and lower instrument panel sub-assembly.
NOTICE:
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Do not damage the lower instrument panel sub-assembly.
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Do not allow the wire harnesses to interfere with the surrounding parts.
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